PROPOSING ENERGY DECISION MAKING AND COSTS WITH ELECTRIC PUMPS PAINT MEDIA
Electric paint mixer pumps have many
advantages and show promise as an energy and money saving technology. They can
help you improve efficiency, while delivering a high quality paint finish. Not
surprisingly, more and more manufacturers are switching to electric combination
pumps.
In response to rising energy costs and
environmental concerns, manufacturers are encouraged to look at other
technologies and processes to achieve sustainable completion. This has been
especially true on the paint line. Since the inception of centralized mixing
chambers, new strategies have been developed to improve efficiency, reduce
operating costs and reduce environmental impact, while delivering a world-class
paint finish.
The
beginning of pump technology
These changes include advances in the
mixing of chamber equipment, especially pumps. While pumps have been stable in
mixing rooms for decades, technology has changed dramatically. Until the late
1960s, most car manufacturers used 2-ball pine pumps, until paint plants became
the norm and began using centrifugal pumps.
Over the next 10 to 20 years, pump
technology continued to grow and many operations moved to 4-ball pilot pumps as
they reduce pollution and extend paint life. This made them a great place for
centrifugal pumps and ideal for industrial applications. For over 30 years,
pine systems have been the preferred choice of most mixing rooms due to their
safe, easy to operate and cheaper interior for an existing power source such as
purchasing and practice.
Irrigation
pumps
Irrigation pumps are alternatives that have
never attracted much attention. Although they are more cost effective than pine
systems (around 25%), they have a reputation for being deceptive. Irrigation
pumps are usually expensive to reintroduce into existing works, but can be a
good option if installed in a completely new paint line.
Perhaps the most important emerging
technology to reduce long-term energy consumption, especially in large plants
building new mixing chambers, is the use of electric pumps.
Graco’s
E-Flo DC increases efficiency up to 5 times
One special electric circulating pump,
manufactured by Graco, demonstrates these advantages. The E-Flo DC has the
ability to maintain a constant flow pressure as a pine pump while delivering
cost savings through the use of a highly efficient electric motor. This unique
technology not only provides less movement at a stable end, it uses less energy
- making it up to five times more efficient than pine pumps of the same size.
It is also considered for use in dangerous places.
To protect the pumps from premature wear,
the E-Flo DC has an integrated runaway protection system that is standard on
all models. If the pump is above a certain flow rate, it will close
automatically. This safety measure not only prevents the loss of expensive
materials, but also reduces maintenance and increases the longevity of the
product.
Conclusion
While it can be challenging, it is also
possible to achieve durable paint jobs. Suggestions for success:Remember, one
size does not fit all
Do your homework and evaluate current
trends
Understand the specific requirements of
your applicationOne thing is for sure, pump technology is constantly changing
and electric pumps are really showing promise as an energy and money saving
technology. They offer many great benefits that encourage manufacturers to
switch to electricity.
Comments
Post a Comment